DMU-01

DMG MORI DMU 50 (3rd Generation) · Heidenhain TNC 640 · Bay 1 · Cell A · s/n DMU50-24585

Live machine view

Five-axis cycle

X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.

Cutting

Effectiveness

OEE this shift

Late (14:00–22:00) · 188 of 209 min running

80%

Availability

89.8%

Performance

89.6%

Quality

100.0%

Current job

WO-24101

Bracket, actuator · AD-3310-A

Pieces

64 / 150

Cycle time

4m 44s

This piece

2m 55s elapsed

Operator

Isac Kuvalis

Tool

T20 · Ø4 ball nose

Tool life left

81%

Finishes

29 Oct 02:07

Losses

Downtime by reason

21.5 minutes lost this shift, biggest first.

Setup / first-off

8.9 min

Tool change

4.2 min

Waiting QA

2.6 min

Breakdown

2.4 min

No material

2.2 min

No operator

1.3 min

Quality

Pieces this shift

Ideal 324 s versus actual 362 s per piece.

Good

Scrap

Rework

OEE per hour · %

Queue

Jobs on this machine (3)

The job on the spindle and everything queued behind it, earliest due date first.

WO-24101

Nordwind Turbinen · AD-3310-A OP20 · Al 7075-T6 · setup 46 min

Running

64/150 · due 29 Oct 03:29

WO-24103

Hot

Helvetica Medtech · KM-1180-C OP10 · Al 7075-T651 · setup 88 min

Queued

0/20 · due 31 Oct 03:29

WO-24107

Brunner Hydraulik · ST-3390-A OP10 · H13 tool steel · setup 121 min

Queued

0/50 · due 31 Oct 20:29

Readings

Live telemetry

Polled every 5 seconds · spindle 4,200 h, service in 492 h

Spindle load

78 %

Spindle speed

9,105 rpm

Feed rate

1,672 mm/min

Spindle temp

50.8 °C

Coolant temp

27.4 °C

Coolant pressure

17.7 bar

Vibration

2.04 mm/s

Axis load B

29 %

Axis positions

-158.4

31.1

-68.7

-44.2

340.2

Spindle history

Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms

Alarms (2)

Spindle overload — feed hold triggered

Alarm 4073 · 10-28 03:24

Medium

Spindle overload — feed hold triggered

Alarm 4073 · 10-27 21:49

Medium